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Highlands Christian Academy, with a student enrollment that ranges from 3-K through grade12, utilizes their gymnasium all day. Due to soaring energy and maintenance costs, Highlands looked for ways to reduce expenses. Empire Lighting Resources suggested replacing their 36 existing energy consuming 455 watt metal halide fixtures with 192 watt hi-bay T8 fluorescent reflector fixtures with Viz-A-Lite High Vision fluorescent lamps.

By replacing the fixtures, Highlands will save over $7,000 per year in energy costs derived from the combination of the energy-efficient fixtures and heat load reduction. Also, a result of the greatly enhanced brightness of the new lighting system, Highlands will need to only light one-half of the fixtures during daily use. This translates to additional savings of up to 80% of their current overall lighting costs.

Empire Lighting Resources, has completed the lighting retrofit for the 360,000 s.f. Pepperidge Farm, Inc. manufacturing plant located in Lakeland, FL. The energy savings initiative was the first for Pepperidge Farm which has nine production facilities throughout the United States.

The production area lighting consisted of 55% 458 watt high pressure sodium fixtures, 35% 455 watt metal halide and 10% 8′ fluorescent strip fixtures. All HID fixtures were replaced with 224 watt enclosed  Hi-Bay fixtures utilizing Empire Lighting Resources VIZ-A-LITE High Vision fluorescent lamps. All existing 75 watt 8′ T12 cool white fluorescent lamps using 30 watt magnetic ballasts were replaced with 59 watt 8′ T8 VIZ-A-LITE High Vision lamps using normal ballast factor  electronic ballasts. The result, an average of 52% energy savings per fixture and additionally, dramatic heat load reduction, while providing a tremendous improvement in light quality due to the increased CRI (color rendering index) caused by switching from the yellow tinted low CRI high pressure sodium lamps to the high CRI VIZ-A-LITE  lamps.

In the office areas throughout the facility, all existing 2, 3, and 4 lamp cool white T12 fixtures as well as the 3 and 4 lamp T8 fixtures were retrofitted to 2 lamp T8 fixtures using VIZ-A-LITE High Vision lamps, enhanced aluminum reflectors and normal ballast factor electronic ballasts. The result, an average energy savings of 65% with again, a much improved quality of light. Additionally, all appropriate areas of the plant had occupancy sensors installed to provide additional energy savings.

Estimated annual savings in reduced energy demand will exceed $116,000 with an additional $73,000 in EPACT tax credits.

Pepperidge Farm will reduce CO2 emissions by 1,412 tons per year as well as a reduction of over 5.3 tons in SO2. This is the environmental equivalent of planting 224 acres of trees or removing 197 automobiles from the road, saving of over 100,813 gallons of gasoline and reducing oil demand by 2,400 barrels of oil.

Plans called for Amazon Hose & Rubber to use 455 watt metal halide fixtures in the warehouse and 4-lamp T8 fixtures in offices of their new 60,000sf facility. To save on energy and to increase the amount of useable light, Empire Lighting Resources suggested the use of 192 watt hi-bay T8 fluorescent reflector fixtures in the warehouse with Viz-A-Lite High Vision fluorescent lamps and 2- 4′ Viz-A-Lite fluorescent lamps in the office areas. Amazon will save about $11,600 per year over what was originally planned for that building.

Pinnacle Building Group, Inc., a cabinet manufacturer, was looking for ways to curb office energy costs and to improve the lighting in their manufacturing area.  The manufacturing area was under-lit and needed additional fixtures, while the office needed a better quality of light. By using Viz-A-Lite High Vision fluorescent lamps, Empire Lighting Resources was able to reduce from 4 to 2 T12 lamps in each of the office ceiling fixtures.  This change resulted in an energy savings of 50% while increasing the usable light. In the manufacturing area, Empire Lighting Resources increased the number of 8′ fixtures from 4 to 12. The 2-lamp T12 fixtures, with Enhanced Aluminum reflectors were re-configured to best light the critical work areas.  The manufacturing area benefits included greater productivity, increased safety, decreased errors and injuries.

Empire Lighting Resources has just completed the makeover of Badar’s Hair ‘N’ All, a full service hair salon. The staff regularly complained about the poor lighting. The owner thought she had solved the problem by adding more fixtures and still more fixtures until the salon looked cluttered.  ELR, using VIZ-A-LITE High Vision lamps, implemented a design to give the staff the light needed to do their detailed work and reduce the layers of light fixtures. 

The result of the makeover is a brighter, less congested and more pleasant atmosphere for both the employees and patrons.

Empire Lighting Resources recently completed a lighting retrofit for Carroll Tire Company’s 80,000 s.f. warehouse. Carroll’s primary light sources were from aging, energy consuming 458 watt metal halide fixtures, 300 watt incandescent fixtures and sky lights. As a result, the facility was grossly under lit, especially on cloudy days or when there was no sunlight. This problem was compounded by racking that is filled with black rubber tires which absorb light.

Empire Lighting resources provided a comprehensive lighting plan that provided significantly more light while not using excessive energy. Empire Lighting Resources used 8 lamp fluorescent Aisle Lighters with enhanced aluminum reflectors in the narrower aisles and 8 lamp Hi-Bay Reflector fixtures in the open areas. The installed fixtures all featured Empire Lighting Resources VIZ-A-LITE High Vision lamps.

The average energy savings will be approximately $4,700 per year, but more importantly, the facility is much brighter and Carroll Tire has happier and more productive employees.

Continental Manufacturing was looking for ways to improve on their poor lighting while lowering their soaring energy costs. By using Viz-A-Lite High Vision fluorescent lamps, Empire Lighting Resources was able to reduce from 4 to 2 T8 lamps in each of the office ceiling fixtures. In the warehouse, they replaced 455 and 1080 watt metal halide fixtures with 192 and 256 watt hi-bay T8 fluorescent reflector fixtures and Viz-A-Lite High Vision fluorescent lamps. Although the warehouse was not air conditioned, the employees working conditions were greatly enhanced due to the reduction of heat discharged from the metal halides. Between the offices and the production/warehouse areas, Continental will save approximately $9,500 per year.

Empire Lighting Resources has just completed a lighting upgrade for All County Music of Tamarac, FL. The owner complained of high electric bills and that the store was dark and didn’t show his products in their best light.

Empire Lighting Resources replaced 27 outdated parabolic fixtures in the main store with energy efficient fixtures. Wattage consumption dropped from 192 to 80 per fixture while footcandle readings doubled. This was made possible by using ELR’s VIZ-A-LITE High Vision fluorescent lamps. In addition, Empire Lighting Resources upgraded an additional 60 existing four lamp fixtures using standard fluorescents and two magnetic ballasts in the repair and storage areas with two VIZ-A-LITE High Vision fluorescents and one electronic ballast.

By instituting these upgrades, ELR has reduced the lighting energy consumption, including heat load reduction used by All County Music by over 60%. This translates to a savings of over $4,000 per year.

The employees were thrilled with the new look of the store and the owner happily stated after completion, “you changed the look of my business from regular television to HD”.

Empire Lighting Resources has just completed an energy saving and lighting enhancement project at the Seldom Seen Gallery of Ft. Lauderdale, FL. Seldom Scene Gallery, chosen as “one of the top retailers of American craft” by Niche Magazine, was looking for ways to reduce energy costs while also increasing the image of the many items they present.

ELR  replaced six existing uplight fan fixtures with nine Hi-Bay T8 fluorescent reflector fixtures with VIZ-A-LITE High Vision fluorescent lamps and electronic ballasts. The increase in overall brightness allowed for the removal of over 90 halogen spotlights, that were needed to light the store.  

Due to the changes, Seldom Seen will consume almost 75% less energy to light their facility saving approximately $6,000 per year. The savings are derived from the combination of the energy-efficient fixtures and heat load reduction. 

This, Pump It Up, is a new franchise location with a build out that had to meet specific lumen requirements as per the corporate guidelines.

The original plans developed to meet these lighting minimums called for 138 (2-lamp T8) fixtures in the 2 main activity arenas.  In the non-arena areas the plans called for 57 (4-lamp T8) lay-in fixtures.  The owners were concerned about energy consumption and the maintenance cost required on so many fixtures, especially with a 19′ ceiling height.  Empire Lighting Resources was called in to re-evaluate the lighting plan.

We determined that the 2 arenas could be effectively lit with 42 (4-lamp) hi-bay reflector fixtures using Viz-A-Lite High Vision fluorescent lamps. This accomplished two areas of savings; first, the originally proposed energy consumption was reduced by 40% and secondly, the cost of the build out, including installation labor and materials was reduced by thousands of dollars.

In the non-arena areas we used 54 lay-in fixtures using 2-F40T12 Viz-A-Lite High Vision fluorescent lamps with electronic ballasts.  These changes reduced their energy consumption from 128 watts to 81 watts per fixture without a loss in lumens.  Empire Lighting Resources reduced the originally planned 195 fixtures to 96 while meeting or exceeding the corporate office’s lighting requirements.

This new, Pump It Up, location will save approximately $18,000 over the next 3 years in energy and standard lamp replacement costs.